Oscillating Disc Rheometer (ODR)
Rheoline ODR – Oscillating Disc Rheometer by Prescott Instruments
Proven. Precise. Reliable.
The Rheoline Oscillating Disc Rheometer (ODR) by Prescott Instruments is a curemeter designed to measure the dynamic properties of rubber compounds throughout the vulcanization process. As a standalone benchtop instrument, the ODR is a classic rubber testing solution that has been widely used in the polymer industry for decades.
The rotor-based rheometer operates with a fixed oscillation angle and frequency, covering a temperature range from ambient to 250°C with temperature control accuracy of ±0.03°C. Combining high-quality electronics, precision engineering and the advanced Labline LIMS software, the Rheoline ODR meets the demanding requirements of modern quality control and research and development laboratories.
The Rheoline ODR combines the proven principles of oscillating disc rheometry with the precision and efficiency expected from modern testing equipment. It is supplied as a standalone benchtop system with Prescott Instruments' flagship Labline LIMS software. An optional programmable temperature zone module is available to extend its capabilities.
Key Benefits
🟢 Robust Steel Frame – High-stiffness construction designed for demanding production environments while maintaining precise measurement performance.
🟢 High Precision and Accuracy – Reliable measurement results for critical testing and quality assurance applications.
🟢 Stable Mechanical Construction – Provides excellent stability and dependable performance, even when testing hard rubber compounds.
🟢 Advanced Digital Motor Technology – Sophisticated feedback control for precise and consistent oscillation.
🟢 Precision Temperature Control – A proprietary 16-bit PID controller developed by Prescott Instruments ensures excellent temperature stability and control accuracy.
🟢 High-Performance Electronics – Advanced electronic components support high data acquisition rates and detailed measurement analysis.
🟢 Labline LIMS Software – Powerful software for data acquisition, real-time result visualization and laboratory data management.
🟢 Optional Temperature Zone Module – Provides additional flexibility through programmable temperature control.
Mode of Operation
The Rheoline ODR determines the vulcanization characteristics of a rubber compound by measuring the torque required to oscillate a rotor embedded in the sample.
- Sample Preparation – A small rotor (disc) is embedded in the rubber sample.
- Sample Loading – The sample is positioned between upper and lower dies, which form a sealed test cavity.
- Heating and Pressurization – The sample is heated and held under pressure inside the sealed cavity.
- Rotor Oscillation – The rotor oscillates through a defined angle at a fixed frequency, applying shear deformation to the sample.
- Torque Measurement – A transducer measures and records the torque required to oscillate the rotor.
- Signal Analysis – The torque signal is separated into two components: the viscous (loss) component and the elastic (storage) component.
- Material Evaluation – The calculated parameters are used to assess curing behavior, compound characteristics and material processability.
Real-Time Display and Measurement Functions
During testing, the Rheoline ODR displays key measurement values and curves in real time, allowing users to monitor material behavior and evaluate test results efficiently.
- Standard Torque Curve – Displays the torque profile throughout the vulcanization process.
- Viscous Curve – Shows the viscous component of the measured torque.
- Loss Factor (tan δ) – Evaluates the relationship between viscous and elastic material behavior.
- Cure Rate – Displays the rate of change during vulcanization.
- Programmable Data Points and Limits – Enables individual definition of relevant test parameters and evaluation criteria.
- Automatic Pass/Fail Evaluation – Assesses test results against predefined acceptance limits.
Technical Specifications
| Parameter | Specification |
|---|---|
| Standards | ISO 3417 / ASTM D2084 |
| Temperature Range | Ambient temperature to 250°C |
| Temperature Control Accuracy | ±0.03°C |
| Oscillation Angle | 1.0°, 3.0° and 5.0° |
| Oscillation Frequency | 1.67 Hz |
Applications
The Rheoline ODR is suitable for routine vulcanization testing, process monitoring and quality control in the rubber and polymer industries. It supports the evaluation of curing behavior, material consistency and processability, making it suitable for both production laboratories and research and development departments.
With its proven oscillating disc technology, precise temperature control and advanced Labline software, the Rheoline ODR provides a reliable solution for reproducible vulcanization testing and comprehensive characterization of rubber compounds.
Complete Testing Package – Rheoline ODR by Prescott Instruments
Ready to use. Fully equipped. Built for precision.
As part of Prescott Instruments’ commitment to customer satisfaction, the Rheoline Oscillating Disc Rheometer (ODR) is supplied with everything required to perform dynamic, accurate and efficient elastomeric compound testing.
The supplied PC comes pre-installed and calibrated with Labline Lite software, an advanced data acquisition and analysis suite developed exclusively by Prescott Instruments. The software supports efficient test management, reliable measurement and convenient evaluation of test data.
Package Includes
🟢 Microsoft Windows® PC System – Complete with monitor, keyboard and mouse.
🟢 Labline Lite Software – Advanced data acquisition and analysis software, pre-installed and calibrated.
🟢 Cables and Connectors – All required peripheral cables and connectors for system setup and operation.
🟢 Essential Spares Package – A selection of essential spare parts to support routine operation and maintenance.
🟢 One Year of Free Technical Support – Professional technical assistance from Prescott Instruments for added confidence and reliable operation.
With this comprehensive package, the Rheoline ODR provides a fully equipped solution for precise and reproducible elastomer testing from day one.
Software – Rheoline ODR by Prescott Instruments
Intuitive. Powerful. Reliable.
The Rheoline Oscillating Disc Rheometer (ODR) is supplied with modern computer hardware and Labline LIMS for Microsoft Windows®. Developed by Prescott Instruments, this advanced data acquisition and analysis software provides comprehensive tools for test management, measurement evaluation and laboratory data administration.
Labline LIMS supports an unlimited number of test specifications, each with an unlimited number of test points. An integrated calibration module helps ensure accurate and reliable measurement results.
Key Features
🟢 Automatic Pass/Fail Evaluation – Automatically assesses test results against predefined acceptance limits.
🟢 Laboratory Statistics – Provides statistical tools to support quality control and analysis of test results.
🟢 Multilingual Interface – Supports multiple languages for convenient operation.
🟢 Simple Instrument and Test Configuration – Enables straightforward setup of the instrument and individual test procedures.
🟢 Preloaded Test Specifications – Provides predefined test configurations for efficient workflow management.
🟢 Trend Charts – Visualizes measurement data and trends to support the evaluation of material properties over time.
🟢 Easy Result Recalculation – Allows test results to be recalculated conveniently.
🟢 Report Printing – Supports the generation and printing of test reports for documentation and quality assurance.
🟢 ODBC Database Connectivity – Supports connections to external databases, including:
- Microsoft Access®
- Microsoft SQL Server®
- IBM DB2®
Efficient Laboratory Data Management
With its comprehensive testing functions, flexible configuration options and database connectivity, Labline LIMS supports efficient laboratory workflows and reliable documentation. The software combines instrument control, data analysis and reporting in one integrated solution, helping laboratories streamline routine testing and maintain consistent quality standards.
Test Points, Measurement Channels and Units – Rheoline ODR
Labline software by Prescott Instruments offers an extensive range of test points, measurement channels and units to support detailed evaluation of vulcanization behavior and the material properties of rubber compounds.
Test Points
Labline supports a comprehensive selection of test points for analyzing cure curves and determining key material characteristics.
| Test Parameter | Test Parameter |
|---|---|
| Minimum (ML) | Maximum (MH) |
| Initial | Final |
| Scorch Time (TS) | Cure Percentage |
| Minimum (True) | Maximum (True) |
| Time Gate | Cure Gate |
| Reversion | Cure Rate |
| Cure Rate Time | Cure Rate Value |
| Delta Cure | Delta Cure Time |
| Maximum Percentage |
Measurement Channels
The software supports the acquisition and analysis of various measurement parameters throughout the testing process:
- Elastic Torque
- Viscous Torque
- Tangent Delta (tan δ)
- Cure Rate
- Upper Die Temperature
- Lower Die Temperature
- Pressure in Cavity – Optional
Units of Measurement
Labline supports multiple units of measurement, allowing flexible test configuration and result presentation.
| Measurement Parameter | Available Units |
|---|---|
| Time | Seconds (s), minutes:seconds (min:sec), decimal minutes (min.dec) |
| Temperature | °C, °F |
| Torque | dNm, in·lbf, kg·cm |
| Pressure | kPa, lb/in², kg/cm² (optional) |
| Cure Rate | in·lbf/s, dNm/min, in·lbf/min, dNm/s |
| Angle | Degrees (°), radians (rad) |
Flexible Data Analysis
With its extensive selection of test points, measurement channels and units, Labline enables detailed analysis of vulcanization characteristics. The software supports laboratories in process monitoring, compound development and quality assurance, providing a flexible foundation for the reliable evaluation of rubber compounds.
Technical Specifications – Rheoline ODR by Prescott Instruments
Technical Data
| Parameter | Specification |
|---|---|
| Standards | ISO 3417 / ASTM D2084 |
| Die Configuration | Micro production die and rotor, adjustable according to specification |
| Oscillation Frequency | 1.67 Hz |
| Oscillation Amplitude | 1.0° (standard), 3.0° and 5.0° |
| Temperature Range | Ambient temperature to 250°C |
| Temperature Control | Three-term PID control, accuracy ±0.03°C |
| Electrical Supply | Single-phase, 220/240 V at 50 Hz or 110 V at 60 Hz |
| Power Consumption | 350 VA |
| Pneumatic Supply | Filtered air, minimum 0.41 MPa / 60 psi / 4.14 bar / approximately 4.2 kgf/cm² |
| Weight | 200 kg |
| Dimensions (W × D × H) | 575 × 570 × 1,280 mm |
Key Technical Features
- Standardized Testing – Compliant with ISO 3417 and ASTM D2084.
- Adjustable Die Configuration – Micro production die and rotor configured according to the specified requirements.
- Consistent Oscillation – Fixed oscillation frequency of 1.67 Hz with selectable amplitudes.
- Precise Temperature Control – Temperature range up to 250°C with a control accuracy of ±0.03°C.
- Robust Construction – A stable, industrial-grade benchtop system weighing 200 kg.
The Rheoline ODR combines established rubber cure testing technology with precise temperature regulation and robust construction to support reliable and repeatable vulcanization testing in quality control and research laboratories.
